Subject: repair kit (bushing) for trunk roller blind Car: Mazda 6 Estate Year of manufacture: 2002-2008 виробник: Technical condition: the item is factory новий, невикористаний, без пошкоджень and unspoiled TRUNK ROLLER BLIND REPAIR INSTRUCTIONS Mazda 6 Estate 2002-2008 You will need: repair kit (bushing) Phillips screwdriver drill and 2.5 mm or 3 mm drill bits pliers round file centre punch hammer metal/plastic adhesive Removing the roller blind: unscrew the plastic cover of the roller blind on the driver's side (two Phillips head screws) and remove it locate the plastic pin inside the tube peel off a piece of leather-like material so that two holes are visible (indentations preventing the pin from moving) drill out the holes in the metal rod with a 2.5 mm or 3 mm drill bit (CAUTION! Do not drill through the plastic element) turn the pin and pull it out of the tube smooth out any unevenness around the holes inside the tube with a file Removing the pin: remove the spring from the pin cut or break the pin without damaging the spring or rod Repair: hook the spring into the L-shaped indentation on the bushing slide the spring into the metal tube CAUTION! The metal bushing should be mounted rotated by 90 degrees relative to the original plastic one, so that the previously drilled holes do not align with the grooves and holes on the bushing. Therefore, before inserting the entire assembly into the metal tube, mark the location of the grooves. using the marked grooves, with a centre punch and hammer, bend the metal tube in two places to create indentations that will prevent the pin from turning inside the tube glue the leather-like material to the tube after the glue dries, wind the material onto the tube to the "retracted" position rotate the roller blind 12 times counter-clockwise attach and screw the housing on the лівий side Trunk roller blind repair instructions for Mazda 6 estate cars 2002-2008 You have received a metal bushing from us, and with the help of these instructions, we will try to explain how to repair your roller blind. For the repair, you will need: a Phillips screwdriver, a drill with a 2.5 mm or 3 mm drill bit, pliers, a round file, a centre punch, a hammer, and metal/plastic adhesive. The roller blind is covered by a plastic cover on the driver's side, which is mounted with 2 Phillips screws. First, you need to remove the plastic cover. Once removed, there is a leather-like cover on the metal tube. At its edge, there is a plastic pin placed in the tube, which contains a spring catch connected to a rod. To remove the plastic pin, peel off a piece of the leather-like material so that 2 holes are visible, which prevent the pin from moving. Drill out the holes in the metal rod with a 2.5-3 mm drill bit. Do not drill through the plastic element, only through the metal element, so that the plastic end can be removed. After drilling the holes, gently twist the pin and pull it out of the metal tube. Do not try to pull out the plastic pin without unscrewing it, as you may damage the metal tube and the pin itself, in which case only replacing the entire roller blind will help. After removing the pin, you can smooth out any unevenness around the hole inside the tube with a file. The cause of the faults is clearly visible: it is an L-shaped groove that quickly wears out and deforms or even crushes, causing the roller blind to stop functioning correctly. Disassemble the pin by removing the spring from it. To disassemble the pin, it must be sawn with a hacksaw or crushed with pliers or a hammer. However, care must be taken not to damage the metal rod on which it is located. Now it's time to replace our worn plastic element with a metal bushing. Hook the spring into the L-shaped indentation on the bushing, then slide it into the metal tube. Spring action should be clearly felt. Note: The metal bushing should be mounted rotated by 90 degrees relative to the original plastic one, so that the previously drilled holes do not align with the grooves on the bushing. Therefore, before inserting the rod with the bushing into the metal tube, mark the location of the grooves on the metal tube. According to the marked groove locations, which differ from those previously drilled, use a centre punch and hammer to bend the metal tube in two places to create indentations that will prevent the metal bushing from rotating inside the tube. After everything is done, the leather-like material can be re-glued to the metal tube. Once the glue dries, the material should be wound onto the tube to the "retracted" position. Then we can proceed to reassemble the roller blind. However, before tightening the housing on the лівий side with 2 Phillips screws, the roller blind must be rotated 12 times counter-clockwise.